Hybrid Stamping Solution Hybrid Stamping Solution

Challenge

Our customer approached us with exhaust stampings to be used in a commercial application; however, the volume was too much to be considered for a typical prototype process and not enough to fall into a high volume production category. Tooling for either process would not be cost efficient for the proposed volume.

Solution

Using resources from our production and prototype facilities we approached the issue with a hybrid mentality, combining the reduced piece cost of production processes with the limited tooling costs of prototype processing.

Process involved:

  • 2-axis laser blank
  • Draw die
  • 5-axis laser trim
  • Final form

Results

  • Cut tooling costs by 20%
  • Developed a product that would remain repeatable and capable through the life of the program

Contact Us

SCHALLER CORPORATION
49495 Gratiot Avenue
Chesterfield, Michigan 48051
Phone: 586-949-6000
Fax: 586-949-1651
contactus@schallergroup.com
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