Enhanced Durability

Enhanced Durability

Challenge

Client requested the development of a new C-pillar Cross Member Assembly based off a replacement design that matched new durability requirements. The replacement design called for new tooling and improved reinforcement provided by weld nuts, welding and a structural adhesive.

Solution

We started by replacing the weld nuts with extrusions and incorporating the structural adhesive application into a weld cell. The weld cell assembly was also modified to accommodate added reinforcement. We then developed the modified tooling necessary to produce the new part.

Results

  • Successfully improved C-pillar reinforcement
  • Reduced material handling and required manpower
  • Developed modified tooling for repeat production
  • Generated cost-savings of $1 million

Contact Us

SCHALLER CORPORATION
49495 Gratiot Avenue
Chesterfield, Michigan 48051
Phone: 586-949-6000
Fax: 586-949-1651
contactus@schallergroup.com
* indicates required field

Looking for more information?

Fill out the form below and we’ll get back to you as quickly as possible.